| Chapter 1 Introduction |
| 1.1 Production Systems |
| 1.2 Automation in Production Systems |
| 1.3 Manual Labor in Production Systems |
| 1.4 Automation Principles and Strategies |
| 1.5 Organization of the Book |
| Part I Overview of Manufacturing |
| Chapter 2 Manufacturing Operations |
| 2.1 Manufacturing Industries and Products |
| 2.2 Manufacturing Operations |
| 2.3 Production Facilities |
| 2.4 Product/Production Relationships |
| 2.5 Lean Production |
| Chapter 3 Manufacturing Models and Metrics |
| 3.1 Mathematical Models of Production Performance |
| 3.2 Manufacturing Costs |
| Appendix A3 Averaging Procedures for Production Models |
| Part II Automation and Control Technologies |
| Chapter 4 Introduction to Automation |
| 4.1 Basic Elements of an Automated System |
| 4.2 Advanced Automation Functions |
| 4.3 Levels of Automation |
| Chapter 5 Industrial Control Systems |
| 5.1 Process Industries Versus Discrete Manufacturing Industries |
| 5.2 Continuous Versus Discrete Control |
| 5.3 Computer Process Control |
| Chapter 6 Hardware Components for Automation and Process Control |
| 6.1 Sensors |
| 6.2 Actuators |
| 6.3 Analog-to-Digital Converters |
| 6.4 Digital-to-Analog Converters |
| 6.5 Input/Output Devices for Discrete Data |
| Chapter 7 Numerical Control |
| 7.1 Fundamentals of NC Technology |
| 7.2 Computer Numerical Control |
| 7.3 Distributed Numerical Control |
| 7.4 Applications of NC |
| 7.5 Engineering Analysis of NC Positioning Systems |
| 7.6 NC Part Programming |
| Appendix A7 Coding for Manual Part Programming |
| Appendix B7 Part Programming with APT |
| Chapter 8 Industrial Robotics |
| 8.1 Robot Anatomy and Related Attributes |
| 8.2 Robot Control Systems |
| 8.3 End Effectors |
| 8.4 Sensors in Robotics |
| 8.5 Industrial Robot Applications |
| 8.6 Robot Programming |
| 8.7 Robot Accuracy and Repeatability |
| Chapter 9 Discrete Control Using Programmable Logic Controllers and Personal Computers |
| 9.1 Discrete Process Control |
| 9.2 Ladder Logic Diagrams |
| 9.3 Programmable Logic Controllers |
| 9.4 Personal Computers Using Soft Logic |
| Part III Material Handling and Identification Technologies |
| Chapter 10 Material Transport Systems |
| 10.1 Introduction to Material Handling Equipment |
| 10.2 Material Transport Equipment |
| 10.3 Analysis of Material Transport Systems |
| Chapter 11 Storage Systems |
| 11.1 Storage System Performance and Location Strategies |
| 11.2 Conventional Storage Methods and Equipment |
| 11.3 Automated Storage Systems |
| 11.4 Engineering Analysis of Storage Systems |
| Chapter 12 Automatic Identification and Data Capture |
| 12.1 Overview of Automatic Identification Methods |
| 12.2 Bar Code Technology |
| 12.3 Radio Frequency Identification |
| 12.4 Other AIDC Technologies |
| Part IV Manufacturing Systems |
| Chapter 13 Introduction to Manufacturing Systems |
| 13.1 Components of a Manufacturing System |
| 13.2 Classification of Manufacturing Systems |
| 13.3 Overview of the Classification Scheme |
| Chapter 14 Single-Station Manufacturing Cells |
| 14.1 Single Station Manned Workstations |
| 14.2 Single Station Automated Cells |
| 14.3 Applications of Single Station Cells |
| 14.4 Analysis of Single Station Cells |
| Chapter 15 Manual Assembly Lines |
| 15.1 Fundamentals of Manual Assembly Lines |
| 15.2 Analysis of Single Model Assembly Lines |
| 15.3 Line Balancing Algorithms |
| 15.4 Mixed Model Assembly Lines |
| 15.5 Workstation Considerations |
| 15.6 Other Considerations in Assembly Line Design |
| 15.7 Alternative Assembly Systems |
| Chapter 16 Automated Production Lines |
| 16.1 Fundamentals of Automated Production Lines |
| 16.2 Applications of Automated Production Lines |
| 16.3 Analysis of Transfer Lines |
| Chapter 17 Automated Assembly Systems |
| 17.1 Fundamentals of Automated Assembly Systems |
| 17.2 Quantitative Analysis of Assembly Systems |
| Chapter 18 Cellular Manufacturing |
| 18.1 Part Families |
| 18.2 Parts Classification and Coding |
| 18.3 Production Flow Analysis |
| 18.4 Cellular Manufacturing |
| 18.5 Applications of Group Technology |
| 18.6 Quantitative Analysis in Cellular Manufacturing |
| Chapter 19 Flexible Manufacturing Systems |
| 19.1 What is a Flexible Manufacturing Systems? |
| 19.2 FMS Components |
| 19.3 FMS Applications and Benefits |
| 19.4 FMS Planning and Implementation Issues |
| 19.5 Quantitative Analysis of Flexible Manufacturing Systems |
| Part V Quality Control in Manufacturing Systems |
| Chapter 20 Quality Programs for Manufacturing |
| 20.1 Quality in Design and Manufacturing |
| 20.2 Traditional and Modern Quality Control |
| 20.3 Process Variability and Process Capability |
| 20.4 Statistical Process Control |
| 20.5 Six Sigma |
| 20.6 The Six Sigma DMAIC Procedure |
| 20.7 Taguchi Methods in Quality Engineering |
| 20.8 ISO 9000 |
| Chapter 21 Inspection Principles and Practices |
| 21.1 Inspection Fundamentals |
| 21.2 Sampling vs. 100% Inspection |
| 21.3 Automated Inspection |
| 21.4 When and Where to Inspect |
| 21.5 Quantitative Analysis of Inspection |
| Chapter 22 Inspection Technologies |
| 22.1 Inspection Metrology |
| 22.2 Contact vs. Noncontact Inspection Techniques |
| 22.3 Conventional Measuring and Gaging Techniques |
| 22.4 Coordinate Measuring Machines |
| 22.5 Surface Measurement |
| 22.6 Machine Vision |
| 22.7 Other Optical Inspection Techniques |
| 22.8 Noncontact Nonoptical Inspection Technologies |
| Part VI Manufacturing Support Systems |
| Chapter 23 Product Design and CAD/CAM in the Production System |
| 23.1 Product Design and CAD |
| 23.2 CAD System Hardware |
| 23.3 CAM, CAD/CAM, and CIM |
| 23.4 Quality Function Deployment |
| Chapter 24 Process Planning and Concurrent Engineering |
| 24.1 Process Planning |
| 24.2 Computer-Aided Process Planning |
| 24.3 Concurrent Engineering and Design for Manufacturing |
| 24.4 Advanced Manufacturing Planning |
| Chapter 25 Production Planning and Control Systems |
| 25.1 Aggregate Production Planning and the Master Production Schedule |
| 25.2 Material Requirements Planning |
| 25.3 Capacity Planning |
| 25.4 Shop Floor Control |
| 25.5 Inventory Control |
| 25.6 Extensions of MRP |
| Chapter 26 Just-In-Time and Lean Production |
| 26.1 Lean Production and Waste in Manufacturing |
| 26.2 Just-In-Time Production Systems |
| 26.3 Autonomation |
| 26.4 Worker Involvement |
